DC MetalWorks · Willis, Texas

Concept to production.

Ground-up SolidWorks design, working prototypes, precision fabrication, and production-scale assemblies—handled by one responsive team from first idea through finished build.

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15+ years
of design experience.

DC MetalWorks provides true ground-up product development using SolidWorks Premium. We can begin with an idea, sketch, existing component, or performance requirement and develop the parts and assemblies needed to make it real.

That design experience is connected directly to our fabrication floor. We do not stop at a model or drawing—we can build the prototype, evaluate it, refine it, and scale the approved design into repeatable production.

01 / DESIGN

Ground-up product design

With more than 15 years of design experience and SolidWorks Premium, DC MetalWorks can develop individual components, multi-part products, fixtures, and full-scale assemblies from the ground up. We design with real manufacturing in mind—material choice, bend strategy, weld access, tolerances, assembly sequence, serviceability, and repeat production.

Bring us a concept, sketch, sample, existing part, CAD file, or a problem that needs solving. We can turn it into a clear, production-ready design.

SolidWorks Premium15+ years experience3D parts & assembliesProduction drawingsDXF & STEP filesDesign for manufacturing

02 / PROTOTYPE

Prototype, test & refine

A good production design is proven before it is multiplied. We can manufacture working prototypes, check fit and function, identify improvements, and revise the model and drawings before full production begins.

The result is a better product, fewer surprises on the floor, and a smoother transition from the first build to repeatable manufacturing.

Working prototypesFit & function reviewDesign revisionsProduction validation

03 / PRODUCTION

Parts to complete assemblies

Once the design is approved, DC MetalWorks can scale it from individual components to full fabricated assemblies. Our cutting, forming, welding, fixturing, finishing, and assembly capabilities support one-off equipment, short runs, and ongoing production requirements.

One-off buildsShort production runsRepeat manufacturingFull-scale assemblies

04 / CUT

Fiber laser cutting

Our Bodor A3+S 3 kW sheet laser and Bodor K230 3 kW tube laser produce accurate, repeatable cuts for detailed components and production work.

Sheet up to 60 × 120 in.Tube material 10–24 ftFast repeatabilityClean geometry

05 / FORM

CNC press-brake forming

The Accurl EuroMaster brings serious forming capacity to the shop, producing accurate, repeatable bends across prototypes, assemblies, and production quantities.

150-ton capacity10-foot bedCNC controlRepeatable bends

06 / WELD

Welding & fabrication

Experienced MIG, TIG, and spool-gun welding supports strong, clean assemblies across steel, stainless, and aluminum applications, with precision fixturing when repeatability matters.

MIGTIGSpool gunPrecision fixturing

07 / FINISH

Deburring & finishing

Our 37-inch Deburring & Finishing EZ Sander helps create consistent surfaces efficiently. For durable finished products, we coordinate powder coating with trusted finishing partners.

37-in. EZ SanderDeburringSurface finishingPowder coat coordination

Major forming capability

150 TON
10 FT

Accurl EuroMaster CNC Press Brake

Accurate bends every time. CNC control, substantial tonnage, and a full 10-foot forming length let DC MetalWorks take on larger parts and repeat work with confidence.

150 tonsForming force

10 feetWorking length

CNCControlled positioning

RepeatableBend consistency

Precision

Modern CNC equipment and careful setup help keep parts consistent from the first piece through the production run.

Communication

You reach real people who understand the work, clarify requirements, and keep your project moving.

Complete support

Cutting, forming, welding, finishing, and assembly are coordinated as one practical manufacturing process.

Let’s review your next job.

Send your drawings, quantities, material requirements, and target date. We’ll help determine the right path forward.

(936) 444-5038 (936) 444-8923No phone trees. Real people every time.